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  ? phoenix contact - 08/2006 7358_en_00 automationworx il mii bk di8 do4-pac m e c h a t r o l in k x 1 x 2 il mii bk di8 do4-p ac order-no.: 2878696 u l u s u m m d p w r e o 1 1 3 2 4 i 1 1 3 2 4 i 2 7 5 8 6 6 s 1 t x r x r n data sheet description the il mii bk di8 do8-pac bus coupler is the interface be- tween the mechatrolink and the inline installation system. inline terminals can be connected in any location on a mechatrolink system using the bus coupler. the bus cou- pler and the inline terminals form a station with local bus de- vices. the number of inline terminals allowed is determined by the operating mode (17/32 byte) of the mechatrolink net- work, as well as current limitations of the bus coupler. features ? mechatrolink network connection ? data transmission rate of 10 mbps (mii) and 4 mbps (mi) ? supports a wide range of inline terminals ? can be used in stand-alone mode - with no inline terminals ? complies with the mechatrolink-ii intelligent i/o specification ? supports ?high speed? i/o scanners ? 8 digital inputs ? 4 digital outputs ? electrical isolation of mechatrolink interface and logic ? diagnostic and status leds inline bus coupler for mechatrolink with eight digital inputs and four digital outputs for additional information on the bus coupler, please refer to the user manual, see "ordering data" on page 2. make sure you always use the latest documentation. it can be downloaded at www.download.phoenixcontact.com . a conversion table is available on the internet at www.download.phoenixcontact.com/general/7000_en_00.pdf .
il mii bk di8 do4-pac 7358_en_00 phoenix contact 2 ordering data bus coupler accessories additional system components documentation description type order no. pcs./pck. inline bus coupler for mechatrolink with 8 digital inputs and 4 digital outputs including end plate and connector il mii bk di8 do4-pac 2884619 1 description type order no. pcs./pck. connector set as replacement item il bk dio-plset 2878599 1 extended double signal connector for inputs, 4 signals with 3-wire connection method ib il scn-12-icp 2727611 10 extended double signal connector for outputs, 4 signals with 3-wire connection method ib il scn-12-ocp 2727624 10 encoding profile il cp 2742683 100 zack marker strip to label the terminals zb 6 ... see clipline catalog 1051003 10 din en 50022 din rail, 2 meters ns 35/7,5 perforated ns 35/7,5 unperforated 0801733 0801681 1 1 end clamp clipfix 35-5 3022276 50 description power supply units (interface catalog) for supplying the bus coupler description type order no. pcs./pck. user manual: firmware functions of the il mii bk di8 do4-pac bus coupler um en il mii bk di8 do4-pac 2888961 1 user manual: automation terminals of the inline product range il sys inst um e 2698737 1 application note: i/o modules at bus couplers ah il bk io list 9015358 1
il mii bk di8 do4-pac 7358_en_00 phoenix contact 3 technical data general data housing dimensions (width x height x depth) 80 mm x 121 mm x 70 mm weight 252 g (including connector) degree of protection ip20 according to iec 60529 class of protection class 3, according to vde 0106, iec 60536 response time (connected i/os) 4 ms, typical connection method spring-cage terminals solid/stranded 0.2 - 1.5 mm 2 sum of all i/o data per station 17 byte frame: 12 bytes of input data and 12 bytes of output data 32 byte frame: 27 bytes of input data and 32 bytes of output data (per dip switch setting) system data number of devices per station 63 maximum, but the i/o limits (above) should not be exceeded transmission rate on the local bus 500 kbps mechatrolink interface data rate 4 mbps or 10 mbps data size 17 bytes or 32 bytes supply voltage for u l, u s, u m recommended cable lengths 30 m, maximum; do not route cables through outdoor areas continuation through potential routing nominal value 24 v dc permissible range (according to en 61131-2) 19.2 v to 30 v (ripple included) safety equipment surge voltage, polarity reversal yes, suppressor diode parallel to supply voltage provide an external fuse for the 24 v area this 24 v area must be externally protected. the power supply unit must be able to supply 4 times the nominal current of the ex ternal fuse, to ensure that it trips in the event of an error. the bus coupler supply u l (24 v) generates the analog supply u ana (24 v) and the communications power u l (7.5 v) for the inline station. power consumption current consumption from u logic (7.5 v) 0.09 a with no inline terminals / 0.9 a, maximum current consumption from u s (24 v) 8 a, maximum current consumption from u m (24 v) 8 a, maximum current consumption from u analog (24 v) 0.5 a, maximum power dissipation 2.16 w, typical / 4 w maximum maximum bus coupler current for supplying i/o terminal logic = 0.8 a maximum.
il mii bk di8 do4-pac 7358_en_00 phoenix contact 4 digital outputs number 4 connection method for actuators 2 and 3-wire technology nominal output voltage u out 24 v dc differential voltage at i nom < 1 v nominal current i nom per channel 0.5 a total current 2 a nominal load ohmic 12 w lamp 12 w inductive 12 va (1.2 h) switching frequency with nominal inductive load 0.5 hz (1.2 h), maximum response time 1.2 ms, typical overload response auto restart response with inductive overload output may be damaged reverse voltage protection against short pulses protected against reverse voltages resistance to permanently applied reverse voltages protected against reverse voltages, permissible current 2 a, maximum response upon power down the output follows the supply voltage without delay. limitation of the voltage induced on circuit interruption -30.0 v, approximately safety equipment short circuit; overload type of safety equipment integrated free running circuit in the output chip maximum output current when switched off 10 a error message to the higher-level control system a short circuit causes a peripheral warning indication to the higher-level con- trol system when not loaded, a voltage can be measured even at an output that is not set. digital inputs number 8 connection method for sensors 2 and 3-wire technology input design according to en 61131-2 type 1 definition of switching thresholds maximum low-level voltage u lmax < 5 v minimum high-level voltage u hmin > 15 v common potentials sensor supply u s , ground nominal input voltage u in 24 v dc permissible range -3 v < u in < +30 v dc nominal input current for u in 3 ma, typical current flow limited to a 3 ma, maximum delay time 1.2 ms, typical permissible cable length to the sensor 100 m use of ac sensors ac sensors in the voltage range < u in are limited in application safety equipment polarity reversal type of safety equipment serial diode for polarity reversal protection error message to the higher-level control system sensor supply not present
il mii bk di8 do4-pac 7358_en_00 phoenix contact 5 ambient conditions ambient temperature (operation) 0c to +60c ambient temperature (storage) -25c to +85c humidity (operation/storage/transport) 95%, no condensation air pressure (operation/storage/transport) 70 kpa to 106 kpa (up to 3000 m above sea level) in the range from -25c to +60c appropriate measures against increased humidity (> 85%) must be taken. for a short period, slight condensation may appear on the outside of the housing if, for example, the terminal is brought into a closed room from a vehicle. mechanical requirements vibration test; sinusoidal vibrations according to iec 60068-2-6; en 60068- 2-6 5g load, 2 hours in each space direction shock test according to iec 60068-2-27; en 60068-2-27 25g load for 11 ms, half sinusoidal wave, three shocks in each space direction and orientation conformance with emc directive 89/336/eec noise immunity test according to en 61000-6-2 electrostatic discharge (esd) en 61000-4-2/ iec 61000-4-2 criterion b 6 kv contact discharge 8 kv air discharge electromagnetic fields en 61000-4-3 iec 61000-4-3 criterion a field strength: 10 v/m fast transients (burst) en 61000-4-4/ iec 61000-4-4 criterion a all interfaces: 1 kv criterion b all interfaces: 2 kv surge voltage en 61000-4-5/ iec 61000-4-5 criterion b dc supply lines: 0.5 kv / 1 kv (symmetrical / asymmetrical) fieldbus cable shielding 1 kv conducted interference en 61000-4-6 iec 61000-4-6 criterion a test voltage 10 v noise emission test according to en 61000-6-4 noise emission of housing en 55011 class a approvals information on current approvals can be found on the internet at www.phoenixcontact.com .
il mii bk di8 do4-pac 7358_en_00 phoenix contact 6 local diagnostic and status indicators fi g ure 1 i nd i c a tors on the b u s c o u pl e r mecha trolink x1 x2 il mii bk di8 do4-p ac order-no.: 2878696 u l u s u m m d pwr e o1 1 3 2 4 i1 1 3 2 4 i2 7 5 8 6 s1 t x r x r n pwr o1 i1 i2 i2 5 7 6 8 i1 1 3 2 4 e o1 1 3 2 4 mechatrolink ul us um rn md pwr tx rx 7358a005 led color meaning state description of the led states ul green u logic on 24 v bus coupler power supply / 7.5 communications power present off 24 v bus coupler power supply / 7.5 communications power not present us green u segment on 24 v segment circuit supply present off 24 v segment circuit supply not present um green u main on 24 v i/o supply present off 24 v i/o supply not present tx yellow t ransmit data continuous flashing mechatrolink protocol chip is actively transmitting. off mechatrolink protocol chip is not actively transmitting. rx yellow r eceive data continuous flashing mechatrolink protocol chip is actively receiving. off mechatrolink protocol chip is not actively receiving.
il mii bk di8 do4-pac 7358_en_00 phoenix contact 7 rn green/ red local bus status off stand-alone mode onboard i/os are used. no other inline terminals connected. green on local bus communication is active. continuous flashing, green initialization/configuration phase 1 green flash peripheral warning: an output may be shorted. 2 green flashes i/o size warning: the amount of inline local bus data exceeds the frame-size dip switch setting. communication continues. only frame-size bytes of i/o data are accessible. 3 green flashes operation with error data red on module connection alarm: local bus is stopped 2 red flashes module change alarm on startup: inline configuration is incorrect on startup. 2 red flashes, then 1 green flash module change alarm on startup: inline configuration error when starting the bus coupler: onboard i/os are operated with error data. 2 red flashes, then 2 green flashes module change alarm on startup: inline configuration error when starting the bus coupler: onboard i/os and inline i/os are operated with error data. 3 red flashes module change alarm while running: inline configuration becomes incorrect while running (inline ter- minal failed). 3 red flashes, then 1 green flashes module change alarm while running: inline configuration becomes incorrect while running (inline ter- minal failed). onboard i/o running error data. 3 red flashes, then 2 green flashes module change alarm while running: inline configuration becomes incorrect while running (inline ter- minal failed). onboard and inline i/o running error data. led color meaning state description of the led states
il mii bk di8 do4-pac 7358_en_00 phoenix contact 8 md green/ red network sta- tus off no voltage present. green on phase 2: network connected. asynchronous communication activated. continuous flashing, green phase 1: initializing or bus coupler waiting for master to connect. 3 green flashes the master has tried to set a transmission cycle time that is not supported. red on communication alarm: loss of communication with the master. all outputs are set ac- cording to dip switch 9. continuous flashing, red power-loss alarm: one of the power supplies has failed. the outputs are set ac- cording to the current recover mode, see note below. 2 red flashes communication alarm: mechatrolink communication alarm with frame errors occurring at the time of the alarm. all outputs are set according to dip switch 9. 3 red flashes initialization of the mechatrolink protocol chip has failed. e red e rror on peripheral warning for the onboard outputs off peripheral warning not present. 1-4 yellow o1 on outputs active off outputs not active 1-8 yellow i1, i2 on inputs active off inputs not active led color meaning state description of the led states if the us power supply fails and the fault recover mode is such that outputs are to be set with error data, the leds of the output terminals may be on while the actual output may be off.
il mii bk di8 do4-pac 7358_en_00 phoenix contact 9 circuit diagram figure 1 circuit diagram of the bus coupler key: protocol chip the gray areas in the circuit diagram represent the electrically iso- lated areas: a: mechatrolink interface b: logic c: i/o microprocessor protocol chip optocoupler power supply unit with electrical isola- tion rs-485 interface transformer pnp transistor 8x di 4x do pwr c di1...8 u s u l u m do1...4 u s u m u+ l u l u ana mii p rs 485 7358a003 24v 24v u s ib 7.5v 5v b a m echatrolink 24v 7.5v 7.5v 3.3v mii           

il mii bk di8 do4-pac 7358_en_00 phoenix contact 10 connecting the mechatrolink network connect the mechatrolink network to x1 and x2. figure 2 connecting the mechatrolink network pin a s s ign m ents of t h e m ec h atroli n k c onn e ctors x1 and x2 figure 3 pin assignments of the mechatrolink connec- tors on the last bus coupler in the mechatrolink net- work a termination resistor must be inserted on the mechatrolink interface. mecha trolink x1 x2 il m ii b k d i8 d o 4 -p a c o rd e r-n o .: 2 8 7 8 6 9 6 ul us um m d pwr e o1 1 3 2 4 i1 1 3 2 4 i2 7 5 8 6 s1 tx r x r n x1 x2 7357a006 pin assignment 1 not connected 2data 3data 4 shield mecha trolink x1 x2 il m ii b k d i8 d o 4 - p a c o r d e r- n o .: 2 8 7 8 6 9 6 u l u s u m m d p w r e o 1 1 3 2 4 i1 1 3 2 4 i 2 7 5 8 6 s1 t x r x r n 7358a007 x2 x1 data data data data sh sh (nc) (nc) 11 22 33 44
il mii bk di8 do4-pac 7358_en_00 phoenix contact 11 example topology figure 4 example topology configuration using the dip switches the dip switches are on the left side of the bus coupler. the following functions can be set using the dip switches.these functions only take effect when the bus coupler is powered-on. figure 5 dip switches                     
         
                                         
                         notes: m: master, a network control station. each network must have at least one master. s: slave device, a device such as a il mii bk di8 do4-pac or servo amplifier. the master controls the slave devices though the network. multiple il mii bk di8 do4-pac bus couplers may be located on the same net- work. t: terminating resister (130 ? located at both ends of the bus) m e c h a t r o l in k x 1 x 2 il mii bk di8 do4-p ac order-no.: 2878696 ul us um md p w r d e o 1 1 3 2 4 i1 1 3 2 4 i2 7 5 8 6 s 1 tx rx rn 12345678910 on 1 2 4 8 16 adress bits baud data 10/4 mbd 17/32 byte reserved fault confg off/hold savd/auto 7357a003
il mii bk di8 do4-pac 7358_en_00 phoenix contact 12 switch meaning 1 to 5 slave address: switches 1 to 5 represent a binary number. switch 1 is the least significant bit. the switch setting is added to 60 hex in order to create the slave?s mechatrolink network address. 6 bus speed: off = 10 mbps (mii), on = 4 mbps (mi) 7 frame size: off = 17 bytes (supported in both bus speeds) on = 32 bytes (only supported by bus speed = 10 mbps) this switch is ignored when switch 6 is on. 8 reserved 9 communication loss output action: when communication with the master is lost, or the master sends a disconnect command. off = outputs are set to 0. on = outputs retain last value. 10 automatic configuration: off = use the inline bus configuration stored last. an alarm is indicated if the current bus configuration is not the same as the previous configuration. on = auto configure the local bus and save it in non-volatile memory. select stand-alone mode, if no inline terminals are connected to the bus coupler. proceed as follows: ? disconnect the voltage from the bus coupler. ? add/remove the inline terminals, if necessary. ? set switch 10 on. ? apply voltage to the bus coupler. ? set switch 10 off. 1 to 10 factory defaults: if voltage is connected to the bus coupler and all the switches are on, all non-volatile memory parameters (ex- cept for serial number) will return to their factory default values on the next power-up. the fac_defaults bit of the il_ctrl byte can also be used for this purpose. proceed as follows: ? disconnect the voltage from the bus coupler. ? set all switches on. ? apply voltage to the bus coupler. the rn led and md led are red to indicate that the bus coupler is ready to be reset. ? disconnect the voltage from the bus coupler. ? set switch 10 on and set all the other switches to the relevant settings. ? apply voltage to the bus coupler. it will start up with factory default values. ? set switch 10 off. after automatic configuration switch 10 should be switched off. after automatic configuration switch 10 should be switched off.
il mii bk di8 do4-pac 7358_en_00 phoenix contact 13 terminal point assignment figure 6 terminal point assignment for the connectors figure 7 connection example connect the bus coupler according to figure 7. terminal point assignment of the power connector (1) terminal point assignment of the output connector (2) terminal point assignment of the input connector (3) terminal point assignment of the input connector (4) 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 1 2 3 4 1 2 3 4 pwr 1.1 1.2 1.3 1.4 2.1 2.3 2.4 2.2 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 1 2 3 4 1 2 3 4 o1 1.1 1.2 1.3 1.4 2.1 2.3 2.4 2.2 1.1 1.2 1.3 1.4 2.1 2.2 2.3 2.4 1 2 3 4 1 2 3 4 i1 1.1 1.2 1.3 1.4 2.1 2.3 2.4 2.2 3.1 3.2 3.3 3.4 4.1 4.2 4.3 4.4 1 2 3 4 1 2 3 4 i2 3.1 3.2 3.3 3.4 4.1 4.3 4.4 4.2 12 3 4 71820010 +24 v in6 +24 v in7 1 2 3 4 u m mechatrolink network 7358a002 - + + - u l u m u s pwr do4 di4 di4 out2 out3 x1 x2 termi- nal points assignment termi- nal points assignment 1.1 u s 2.1 u m 1.2 u l 2.2 u m 1.3 gnd u l 2.3 gnd u m , u s 1.4 functional earth ground (fe) 2.4 functional earth ground (fe) termi- nal points assignment termi- nal points assignment 1.1 out1 2.1 out2 1.2 pgnd 2.2 pgnd 1.3 fe 2.3 fe 1.4 out3 2.4 out4 termi- nal points assignment termi- nal points assignment 1.1 in1 2.1 in2 1.2 u s 2.2 u s 1.3 pgnd 2.3 pgnd 1.4 in3 2.4 in4 termi- nal points assignment termi- nal points assignment 3.1 in5 4.1 in6 3.2 u s 4.2 u s 3.3 pgnd 4.3 pgnd 3.4 in7 4.4 in8
il mii bk di8 do4-pac 7358_en_00 14 phoenix contact gmbh & co. kg ? 32823 blomberg ? germany phone: +49-(0) 5235-3-00 ? fax: +49-(0) 5235-3-4 12 00 ? www.phoenixcontact.com www.phoenixcontact.com/salesnetwork process data assignment of terminal points to the out process data (slot 2) assignment of terminal points to the in process data (slots 3 and 4) ? phoenix contact 08/2006 (byte.bit) view byte byte 4 bit 76543210 module slot 2 terminal point (signal) 2.4 1.4 2.1 1.1 not used terminal point (gnd) 2.2 1.2 2.2 1.2 terminal point (fe connection) 2.3 1.3 2.3 1.3 status indicator slot 2 led 4321 ---- (byte.bit) view byte byte 4 bit 76543210 module slot 4 3 terminal point (signal) 4.4 3.4 4.1 3.1 2.4 1.4 2.1 1.1 terminal point (24 v) 4.2 3.2 4.2 3.2 2.2 1.2 2.2 1.2 terminal point (gnd) 4.3 3.3 4.3 3.3 2.3 1.3 2.3 1.3 status indicator slot 4 3 led 87654321 further additional information please refer to the user manual, chapter "mappings refer- ence".


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