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ap1506 150khz, 3a pwm buck dc/dc converter this datasheet contains new product information. anachip corp. reserves the rights to modify the product specification without notice. no liability is assumed as a result of the use of this product. no rights under any patent accompany the sale of the product. rev. 0.1 nov 27, 2003 1/11 features - output voltage: 3.3v, 5v, 12v and adjustable output version - adjustable version output voltage range, 1.23v to 18v+ 4% - 150khz + 15% fixed switching frequency - voltage mode non-synchronous pwm control - thermal-shutdown and current-limit protection - on /off shutdown control input - operating voltage can be up to 22v - output load current: 3a - to220-5l and to263-5l packages - low power standby mode - built-in switching transistor on chip applications - simple high-efficiency step-down regulator - on-card switchin g regulators - positive to negative converter general description the ap1506 series are monolithic ic designed for a step-down dc/dc co nverter, and ow n the ability of driving a 3a load without external transistor. due to reducing the number of external component, the board space can be saved easily. the external shutdown function can be controlled by logic level and then come into standby mode. the internal compensation makes feedback control have good line and load regulation without external design. regarding protected function, thermal shutdown is to prevent over temperature operating from damage, and current limit is to prevent over current operating of the output switch. if current limit function occurred and v fb is down to 0.5v below, the switching frequency will be reduced. the ap1506 series operate at a switching frequency of 150khz thus allowing smaller sized filter components than what would be needed with lower frequency switching regulators. other features include a guaranteed + 4% tolerance on output voltage under specified input voltage and output load conditions, and + 15% on the oscillator fr equency. th e output version included fixed 3.3v, 5v, 12v, and an adjustable type. the packages are available in a standard 5-lead to-220 package or a 5-lead to-263. pin assignments to220-5l ( top view ) ( top view ) to263-5l 1 v in 5 sd 4 fb 3 gnd 2 output metal tab gnd 1 v in 5 sd 4 fb 3 gnd 2 output pin descriptions name description v in operating voltage input output switching output gnd ground fb output voltage feedback control sd on /off shutdown
ap1506 150khz, 3a pwm buck dc/dc converter anachip corp. www.anachip.com.tw rev.0.1 n ov 27, 2003 2/11 ordering information package t5: to220-5l k5: to263-5l output version ap1506 xx x x x packing blank : tube a : taping blank : adjustable -33 : 3.3v -50 : 5.0v -12 : 12v t5r: to220-5l(r) lead free blank : normal l : lead free package block diagram current source bias 1.235v reference 2.5v regulator 150khz osc. start up + + _ + _ thermal limit pre-driver comp comp gnd output v in sd fb 220mv 200mv 3a switch + _ _ amp comp frequecy compen- sation
ap1506 150khz, 3a pwm buck dc/dc converter anachip corp. www.anachip.com.tw rev.0.1 n ov 27, 2003 3/11 absolute maximum ratings symbol parameter rating unit v cc supply voltage +24 v v sd on /off pin input volta g e -0.3 to +18 v v fb feedback pin voltage -0.3 to +18 v v out output voltage to ground -1 v p d power dissipation internally limited w t st storage temperature -65 to +150 o c t op operating temperature -40 to +125 o c v op operating voltage +4.5 to +22 v electrical characteristics (a ll output voltage versions) unless otherwise specified, v in =12v for 3.3v, 5v, adjustable version and v in =18v for the 12v version. i load = 0.5a symbol parameter conditions min. typ. max. unit -50 i b feedback bias current v fb =1.3v (adjustable version only) -10 -100 na 127 150 173 f osc oscillator frequency 110 173 khz f scp oscillator frequency of short circuit protect when current limit occurred and v fb < 0.5v, ta=25 o c 5 15 25 khz 1.6 v sat saturation voltage i out =3a no outside circuit v fb =0v force driver on 1.4 1.7 v max. duty cycle (on) v fb =0v force driver on 100 dc min. duty cycle (off) v fb =12v force driver off 0 % 5.5 i cl current limit peak current no outside circuit v fb =0 force driver on 3.6 4.5 6.5 a output = 0v no outside circuit v fb =12 force driver off -200 ua i l output =-1v output leakage current v in =22v -5 ma i q quiescent current v fb =12 force driver off 5 10 ma 150 i stby standby quiescent current on /off pin=5v v in =22v 70 200 ua v il low (regulator on) - 0.6 v ih on /off pin logic input threshold voltage high (regulator off) 2.0 1.3 - v i h on /off pin logic input current v logic =2.5v (off) -0.01 i l on /off pin input current v logic =0.5v (on) -0.1 -1 ua to220-5l 2.5 jc thermal resistance to263-5l junction to case 3.5 o c/w to220-5l 28 ja thermal resistance with copper area of approximately 3 in 2 to263-5l junction to ambient 23 o c/w specifications with boldface type are for full operating temperature range, the other type are for t j =25oc.
ap1506 150khz, 3a pwm buck dc/dc converter anachip corp. www.anachip.com.tw rev.0.1 n ov 27, 2003 4/11 electrical characteristics (continued) symbol parameter conditions typ. limit unit fb v output feedback 5v < v in < 22v 0.2a < i load < 3a v out programmed for 3v 1.23 1.193/ 1.18 1.267/ 1.28 v v min v max ap1506-adj efficiency v in = 12v, i load =3a 74 % out v output voltage 5.5v < v in < 22v 0.2a < i load < 3a 3.3 3.168/ 3.135 3.432/ 3.465 v v min v max ap1506-3.3v efficiency v in = 12v, i load =3a 75 % out v output voltage 8v < v in < 22v 0.2a < i load < 3a 5 4.8/ 4.75 5.2/ 5.25 v v min v max ap1506-5v 11.4 12.48/ 12.6 v v min v max ap1506-12v efficiency v in = 16v, i load = 3a 89 % specifications with boldface type are for full operating temperature range, the other type are for t j =25oc.
ap1506 150khz, 3a pwm buck dc/dc converter anachip corp. www.anachip.com.tw rev.0.1 n ov 27, 2003 5/11 typical performance characteristics ap1506 efficiency v.s. temperature (vin=12v,vout=5v,io=3a) 72 73 74 75 76 77 78 79 80 81 82 83 -50 -30 -10 10 30 50 70 90 110 130 150 temperature (ta) (c) efficiency (%) ap1506 efficiency v.s. temperature (vin=12v,vout=3.3v,io=3a) 70 71 72 73 74 75 76 77 78 -50 -30 -10 10 30 50 70 90 110 130 150 temperature (ta) (c) efficiency (%) ap1506 saturation voltage v.s. temperature (vcc=12v,vfb=0v,vsd=0) 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 -50 -25 0 25 50 75 100 125 temperature (ta) (c) saturation voltage (v) 3a 2a 1a 0.5a ap1506 switch current limit v.s. temperature (vcc=12v,vfb=0v) 3 3.5 4 4.5 5 5.5 -50 -30 -10 10 30 50 70 90 temperature (ta) (c) switch current limit (a) ap1506 supply current v.s. temperature (vcc=12v , no load ,von/off =0v(swit ch on) ,von/off =5v(switch off)) 5 6 7 8 9 10 11 12 13 14 15 -50 -30 -10 10 30 50 70 90 110 130 150 temperature (ta) (c) supply current (ma) switch on 30 35 40 45 50 55 60 -50 -30 -10 10 30 50 70 90 110 130 150 temperature (ta) (c) supply current (ua) switch off
ap1506 150khz, 3a pwm buck dc/dc converter anachip corp. www.anachip.com.tw rev.0.1 n ov 27, 2003 6/11 typical performance char acteristics (continued) ap1506 threshold voltage v.s. temperature (vcc=12v , io=100ma) 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 -50 -30 -10 10 30 50 70 90 110 130 150 temperature (ta) (c) threshold voltage (v) ap1506 on/off current v.s. on/off voltage (vin=12v) -100 -90 -80 -70 -60 -50 -40 -30 -20 -10 0 10 0 3 6 9 12 15 18 21 on/off voltage (v) on/off current (na) ap1506 frequency v.s. temperature (vcc=12v , io=500ma ,vout=5v) 140 145 150 155 160 165 170 -50-30-101030507090110130150 temperature (ta) (c) frequency (khz) ap1506 feedback curr ent v.s. temperature (vcc=12v , vout=5v,vfb=1.3v) -50 -40 -30 -20 -10 0 10 -50 -30 -10 10 30 50 70 90 110 130 150 temperature (ta) (c) feedback current (na) ap1506 output voltage v.s. temperature (vin=12v ,io=3a) 2.9 2.95 3 3.05 3.1 3.15 3.2 3.25 3.3 3.35 3.4 3.45 3.5 -40-20 0 20406080100120140160 temperature (ta) (c) vout (v)
ap1506 150khz, 3a pwm buck dc/dc converter anachip corp. www.anachip.com.tw rev.0.1 n ov 27, 2003 7/11 typical application circuit 12 3 5 4 12v dc input c in capacitor fb sd d1 schottky diode vin gnd output ap1506 -33 co capacitor inductor l1 3.3v/3a output load function description pin functions +v in this is the positive input supply for the ic switching regulator. a suitable input bypass capacitor must be present at this pin to minimize voltage transients and to supply the switching currents needed by the regulator. ground circuit ground. output internal switch. the voltage at this pin switches between (+v in ? v sat ) and approximately ? 0.5v, with a duty cycle of approximately v out / v in . to minimize coupling to sensitive circuitry, the pc board copper area connected to this pin should be kept a minimum. feedback (fb) senses the regulated output voltage to complete the feedback loop. on /off (sd) allows the switching re gulator circuit to be shutdown using logic level signals thus dropping the total input supply current to approximately 150ua. pulling this pin belo w a threshold voltage of approximately 1.3v turns the regulator on, and pulling this pin above 1.3v (up to a maximum of 18v) shuts the regulator down. if this shutdown feature is not needed, the on /off pin can be wired to the ground pin or it can be left open, in either case the regulator will be in the on condition. thermal considerations the ap1506 is available in two packages: a 5-pin to-220 and a 5-pin surface mount to-263. the to-220 package needs a heat sink under most conditions. the size of the heatsink depends on the input voltage, the output voltage, the load current and the ambient temperature. the ap1506 junction temperature rises above ambient temperature for a 3a load and different input and output voltages. the data for th ese curves was taken with the ap1506 (to-220 package) operating as a buck-switching regulator in an ambient temperature of 25 o c (still air). these temperature rise numbers are all approximate and there are many factors that can affect these temperatures. higher ambient temperatures require more heat sinking. the to-263 surface mount package tab was designed to be soldering to the copper on a printed circuit board. the copper and the board are the heat sink for this package and the other heat producing components, such as the catch diode and inductor. the pc board copper area that the package is soldered to should be at least 0.8 in 2 , and ideally should have 2 or more square inches of 2 oz. additional copper area improves the thermal characteristics, but with copper areas greater than approximately 6 in 2 , only small improvements in heat dissipation are realized. if further thermal improvements are needed, double sided, multi-layer pc board with large copper areas and/or airflow will be recommended.
ap1506 150khz, 3a pwm buck dc/dc converter anachip corp. www.anachip.com.tw rev.0.1 n ov 27, 2003 8/11 function description (continued) the ap1506 (to-263 package) junction temperature rises above ambient temperature with a 2a load for various input and output voltages. this data was taken with the circuit operating as a buck-switching regulator with all components mounted on a pc board to simulate the junction temperature under actual operating conditions. this curve can be used for a quick check for the approximate junction temperature for various conditions, but be aware that there are many factors that can affect the junction temperature. when load currents higher than 3a are used, double sided or multi-layer pc boards with large copper areas and/or airflow might be needed, especially for high ambient temperatures and high output voltages. for the best thermal performance, wide copper traces and generous amounts of printed circuit board copper should be used in the board layout. (once exception to this is the output (switch) pin, which should not have large areas of copper.) large areas of copper provide the best transfer of heat (lower thermal resistance) to the surrounding air, and moving air lowers the thermal resistance even further. package thermal resistance and junction temperature rise numbers are all approximate, and there are many factors that will affect these numbers. some of these factors include board size, shape, thickness, position, location, and even board temperature. other factors are, trace width, total printed circuit copper area, copper thickness, single or double-sided, multi-layer board and the amount of solder on the board. the effectiveness of the pc board to dissipate heat also depends on the size, quantity and spacing of other components on the board, as well as whether the surrounding air is still or moving. furthermore, some of these components such as the catch diode will add heat to the pc board and the heat can vary as the input voltage changes. for the inductor, depending on the physical size, type of core material and the dc resistance, it could either act as a heat sink taking heat away from the board, or it could add heat to the board. marking information (1) to263-5l ac 1506-xx output type: 1506: adj 1506-33: 3.3v 1506-50: 5.0v 1506-12: 12v logo id code year: ( top view ) "02" = 2002 "01" = 2001 yy ww x x xth week: 01~52 ~ blank: normal l: lead free package (2) to220-5l ac 1506-xx output type: 1506: adj 1506-33: 3.3v 1506-50: 5.0v 1506-12: 12v logo id code year: ( top view ) "02" = 2002 "01" = 2001 yy ww x x xth week: 01~52 ~ blank: normal l: lead free packag e
ap1506 150khz, 3a pwm buck dc/dc converter anachip corp. www.anachip.com.tw rev.0.1 n ov 27, 2003 9/11 package information (1) package type: to220-5l d q e b e1 a j1 f c p h1 l e dimensions in millimeters dimensions in inches symbol min. nom. max. min. nom. max. a 4.07 4.45 4.82 0.160 0.175 0.190 b 0.76 0.89 1.02 0.030 0.035 0.040 c 0.36 0.50 0.64 0.014 0.020 0.025 d 14.22 14.86 15.50 0.560 0.585 0.610 e 9.78 10.16 10.54 0.385 0.400 0.415 e 1.57 1.71 1.85 0.062 0.067 0.073 e1 6.68 6.81 6.93 0.263 0.268 0.273 f 1.14 1.27 1.40 0.045 0.050 0.055 h1 5.46 6.16 6.86 0.215 0.243 0.270 j1 2.29 2.74 3.18 0.090 0.108 0.125 l 13.21 13.97 14.73 0.520 0.550 0.580 ?p 3.68 3.81 3.94 0.145 0.150 0.155 q 2.54 2.73 2.92 0.100 0.107 0.115
ap1506 150khz, 3a pwm buck dc/dc converter anachip corp. www.anachip.com.tw rev.0.1 n ov 27, 2003 10/11 package information(continued) (2) package type: to263-5l a c2 c e l2 e b d l f l1 dimensions in millimeters dimensions in inches symbol min. nom. max. min. nom. max. a 4.07 4.46 4.85 0.160 0.176 0.191 b 0.66 0.84 1.02 0.026 0.033 0.040 c 0.36 0.50 0.64 0.014 0.020 0.025 c2 1.14 1.27 1.40 0.045 0.050 0.055 d 8.65 9.15 9.65 0.341 0.360 0.380 e 9.78 10.16 10.54 0.385 0.400 0.415 e 1.57 1.71 1.85 0.062 0.068 0.073 f 6.60 6.86 7.11 0.260 0.270 0.280 l 14.61 15.24 15.88 0.575 0.600 0.625 l1 2.29 2.54 2.79 0.090 0.100 0.110 l2 - - 2.92 - - 0.115
ap1506 150khz, 3a pwm buck dc/dc converter anachip corp. www.anachip.com.tw rev.0.1 n ov 27, 2003 11/11 package information(continued) (3) package type: to220-5l(r) mechanical drawing e q d b a f h1 d1 d2 j3 j1 j2 e h2 h3 a j1 j2 j3 e dimensions in millimeters dimensions in inches symbol min. nom. max. min. nom. max. a 4.4 4.6 4.7 0.175 0.180 0.185 b 0.7 0.8 0.9 0. 027 0.032 0.037 d 8.4 8.7 8.9 0. 330 0.340 0.350 d1 1.0 0.039 d2 6.3 0.248 e 9.91 10.16 10.41 0.390 0.400 0.410 e 1.6 1.7 1.8 0. 062 0.067 0.072 f 1.2 1.25 1.3 0. 048 0.050 0.052 h1 6.4 0.250 h2 20.8 21.6 22.4 0.820 0.850 0.880 h3 23.9 24.7 25.5 0.942 0.972 1.002 j1 2.7 0.105 j2 3.7 4.5 5.3 0. 147 0.177 0.207 j3 8.4 0.331 q 2.5 2.8 3.0 0. 100 0.110 0.120

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