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  data brief for further information contact your local stmicroelectronics sales office. january 2012 doc id 022718 rev 1 1/13 13 EVL150W-ADP-SR 12 v - 150 w resonant converter with synchronous rectification using the l6563h, l6599a and srk2000 features universal input mains range: 90 to 264 vac - frequency 45 to 65 hz output voltage: 12 v at 12.5 a continuous operation mains harmonics: acc. to en61000-3-2 class-d or jeita-miti class-d standby mains consumption: <0.2 w at 230 vac efficiency at nominal load: better than 91% at 115 vac emi: according to en55022-class-b safety: according to en60950 dimensions: 65x154 mm, 28 mm component maximum height pcb: double side, 70 m, fr-4, mixed pth/smt description the EVL150W-ADP-SR demonstration board is composed of two stages: a front-end pfc using the l6563h and an llc resonant converter based on the l6599a and the srk2000, controlling the sr mosfets on the secondary side. the sr driver and the rectifier mosfets are mounted on a daughterboard. the characteristics of this design are the very high efficiency and the low consumption at light load which make it a viable solution for applications compliant with energy star ? eligibility criteria (epa rev. 5.0 computer and epa rev. 2.0 eps). one of the key factors to achieve high efficiency at heavy load is the srk2000. this synchronous rectification (sr) driver for llc resonant converters allows a significant decrease of secondary side losses. standby consumption is at a lowest thanks to the sleep-in function embedded in the srk2000 and the high voltage startup circuit integrated in the l6563h. the possibility of driving the pfc burst mode via the l6599a pfc_stop pin dramatically boosts light load efficiency. additionally, a secondary sensing circuit dedicated to driving into burst mode the primary controller reduces deviation of light load efficiency against resonant circuit parameter spread, improving the repeatab ility of the design in production volumes. EVL150W-ADP-SR www.st.com
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EVL150W-ADP-SR efficiency measurement doc id 022718 rev 1 3/13 2 efficiency measurement epa rev. 2.0 external power supply compliance verification ta bl e 1 shows the no load consumption and the overall efficiency, measured at the nominal mains voltages. at 115 vac the average efficiency is 90.6%, while at 230 vac it is 91.8%. both values are much higher than the 87% required by epa rev2.0 external power supply (eps) limits. the efficiency at nominal load, 230 vac is 94% wh ich is a very high efficiency for a double stage converter and confirms the benefit of the implemented sr. also at no load the board performance is superior: maximum no load consumption at nominal mains voltage is 200 mw ; this value is significantly lower than the 500 mw limit imposed by the energy star ? program. light load operation efficiency measurement results are reported in ta b l e 2 and plotted in figure 2 . as seen, efficiency is better than 50% even for very light load such as 500 mw. table 1. overall efficiency test 230 v-50 hz 115 v-60 hz vout [v] iout [a] pout [w] pin [w] eff. [%] vout [v] iout [a] pout [w] pin [w] eff. [%] no load 12.10 0.00 0.00 0.20 12.10 0.00 0.00 0.20 25% load eff. 12.14 3.10 37.63 43.15 87.2% 12.13 3.10 37.60 43.08 87.3% 50% load eff. 12.14 6.19 75.15 81.30 92.4% 12.12 6.19 75.02 82.34 91.1% 75% load eff. 12.08 9.37 113.19 120.81 93.7% 1 2.07 9.38 113.22 123.00 92.0% 100% load eff. 12.04 12.47 150.14 159.79 94.0% 12.04 12.50 150.50 163.90 91.8% average eff. 91.8% 90.6% table 2. light load efficiency test 230 v - 50 hz 115 v - 60 hz vout [v] iout [ma] pout [w] pin [w] eff. [%] vout [v] iout [ma] pout [w] pin [w] eff. [%] 0.25 w 12.12 20.84 0.253 0.581 43.5% 12.12 20.84 0.253 0.565 44.7% 0.5 w 12.12 41.34 0.501 0.931 53.8 % 12.12 41.34 0.501 0.912 55.0% 1.0 w 12.12 82.65 1.002 1.553 64.5 % 12.12 82.65 1.002 1.552 64.5%
efficiency measurement EVL150W-ADP-SR 4/13 doc id 022718 rev 1 figure 2. light load efficiency diagram 1.5 w 12.12 123.93 1.502 2.203 68 .2% 12.12 123.93 1.502 2.211 67.9% 2.0 w 12.12 164.93 1.999 2.797 71 .5% 12.12 164.93 1.999 2.828 70.7% 2.5 w 12.12 206.75 2.506 3.392 73 .9% 12.12 206.75 2.506 3.439 72.9% 3.0 w 12.11 248.00 3.003 3.979 75 .5% 12.11 248.00 3.003 4.040 74.3% 3.5 w 12.11 288.25 3.491 4.560 76 .6% 12.11 288.25 3.491 4.644 75.2% 4.0 w 12.11 330.06 3.997 5.155 77 .5% 12.11 330.06 3.997 5.258 76.0% 4.5 w 12.11 372.31 4.509 5.748 78 .4% 12.11 372.31 4.509 5.874 76.8% 5.0 w 12.11 413.34 5.006 6.327 79 .1% 12.11 413.34 5.006 6.474 77.3% table 2. light load efficiency (continued) test 230 v - 50 hz 115 v - 60 hz vout [v] iout [ma] pout [w] pin [w] eff. [%] vout [v] iout [ma] pout [w] pin [w] eff. [%] !-v                      (iilflhqf\>@ 3rxw>:@ 9+] 9+]
EVL150W-ADP-SR bill of materials doc id 022718 rev 1 5/13 3 bill of materials table 3. EVL150W-ADP-SR demonstration board: motherboard bill of material des. part type/ part value description supplier case c1 470 nf x2 - film cap - b32922c3474k epcos 9.0 18.0 p15 mm c2 2.2 nf y1 safety cap. de1e3kx222m murata p10 mm c3 2.2 nf y1 safety cap. de1e3kx222m murata p10 mm c4 470 nf x2 - film cap - b32922c3474k epcos 9.0 18.0 p15 mm c5 470 nf 520 v - film cap - b32673z5474k epcos 7.0 x 26.5 p22.5 mm c6 4.7 nf 50 v cercap - general purpose avx 0805 c7 100 nf 100 v cercap - general purpose avx pth c8 10 f - 50 v aluminium elcap - yxf series - 105 c rubycon dia 5.0 x 11 p2 mm c9 100 f - 450 v aluminium elcap - upz2w101mhd nichicon dia 18 x 32 mm c10 1 nf 50 v cercap - general purpose avx 0805 c11 2.2 nf 50 v cercap - general purpose avx 0805 c12 1 f 25 v cercap - general purpose avx 0805 c13 680 nf 25 v cercap - general purpose avx 1206 c14 68 nf 50 v cercap - general purpose avx 0805 c15 47 f - 50 v aluminium elcap - yxf series - 105 c rubycon dia 6.3 x 11p2.5 mm c16 2.2 nf 50 v cercap - general purpose avx 1206 c17 330 pf 50 v - 5% - c0g - cercap avx 0805 c18 4.7 f 25 v cercap - general purpose murata 1206 c19 100 nf 50 v cercap - general purpose avx 1206 c20 2.2 nf y1 safety cap. de1e3kx7222m murata p10 mm c21 2.2 nf y1 safety cap. de1e3kx222m murata p10 mm c22 220 pf 50 v cercap - general purpose avx 0805 c23 10 nf 50 v cercap - general purpose avx 0805 c24 220 f - 50 v aluminium elcap - yxf series - 105 c rubycon dia10 x 16 p5 mm c25 2.2 f 50 v cercap - general purpose avx 0805 c26 10 f - 50 v aluminium elcap - yxf series - 105 c rubycon dia 5.0 x 11 p2 mm c27 220 pf - 630 v 630 v cercap - grm31a7u2j220jw31 murata 1206
bill of materials EVL150W-ADP-SR 6/13 doc id 022718 rev 1 c28 22 nf 1 kv - film cap - b32652a223k epcos 5.0 x 18.0 p15 mm c29 470 f - 16 v 16 v aluminium solid capacitor sanyo dia 10 x 13 p5 mm c30 470 f - 16 v 16 v aluminium solid capacitor sanyo dia 10 x 13 p5 mm c32 1 f 50 v cercap - general purpose avx 0805 c33 1 nf 50 v cercap - general purpose avx 0805 c34 100 nf 50 v cercap - general purpose avx 0805 c36 1 f - 50 v 50 v cercap - general purpose avx 1206 c37 470 f - 16 v 16 v aluminium solid capacitor sanyo dia 10 x 13 p5 mm c38 100 nf 50 v cercap - general purpose avx 0805 c39 100 nf 50 v cercap - general purpose avx 0805 c40 100 nf 50 v cercap - general purpose avx 1206 c41 22 nf 50 v cercap - general purpose avx 0805 c42 100 nf 50 v cercap - general purpose avx 0805 c43 4.7 nf 50 v cercap - general purpose avx 0805 c44 3.3 nf 50 v cercap - general purpose avx 0805 c45 220 nf 25 v cercap - general purpose avx 0805 c47 1 nf 50 v cercap - general purpose avx 0805 c48 1 nf 50 v cercap - general purpose avx 0805 c49 470 f 16 v aluminium solid capacitor sanyo dia 10 x 13 p5 mm c50 470 f 16 v aluminium solid capacitor sanyo dia 10 x 13 p5 mm c51 100 nf 50 v cercap - general purpose avx 0805 c52 1 nf 25 v cercap - general purpose avx 0805 d1 gbu8j single-phase bridge rectifier vishay style gbu d2 ll4148 high speed signal diode vishay minimelf sod-80 d3 1n4005 general purpose rectifier vishay do-41 do - 41 d4 stth5l06 ultrafast high voltage rectifier stmicroelectroni cs do-201 d5 ll4148 high speed signal diode vishay minimelf sod-80 d6 ll4148 high speed signal diode vishay minimelf sod-80 d7 stps140z power schottky rectifier stmicroelectroni cs sod-123 d9 stps1l60a power schottky diode stmicroelectroni cs sma d10 ll4148 high speed signal diode vishay minimelf sod-80 d11 ll4148 high speed signal diode vishay minimelf sod-80 table 3. EVL150W-ADP-SR demonstration board: motherboard bill of material (continued) des. part type/ part value description supplier case
EVL150W-ADP-SR bill of materials doc id 022718 rev 1 7/13 d12 bzv55-c43 zener diode vishay minimelf sod-80 d14 ll4148 high speed signal diode vishay minimelf sod-80 d16 ll4148 high speed signal diode vishay minimelf sod-80 d17 ll4148 high speed signal diode vishay minimelf sod-80 d18 ll4148 high speed signal diode vishay minimelf sod-80 d19 ll4148 high speed signal diode vishay minimelf sod-80 d20 bzv55-b15 zener diode vishay minimelf sod-80 d21 ll4148 high speed signal diode vishay minimelf sod-80 f1 fuse t4a fuse 4 a - time lag - 3921400 littlefuse 8.5x4 p.5.08mm hs1 heatsink heatsink for d1, q1, q3, q4 dwg j1 mkds 1,5/ 3-5,08 pcb term. block, screw conn., pitch 5 mm - 3 w. phoenix contact dwg j2 faston faston - connector dwg j3 faston faston - connector dwg l1 2019.0002 common mode choke - emi filter magnetica dwg l2 1975.0004 pfc inductor - 0.31 mh - pq26/25 magnetica dwg q1 stf19nm50n n-channel power mo sfet stmicroelectronics to-220fp q2 bc857 pnp small signal bjt vishay sot-23 q3 stf8nm50n n-channel power mosf et stmicroelectronics to-220fp q4 stf8nm50n n-channel power mosf et stmicroelectronics to-220fp q8 bc847c npn small signal bjt vishay sot-23 q9 bc847c npn small signal bjt vishay sot-23 r1 3.3 m smd standard film res - 1/4 w - 5% - 250 ppm/c vishay 1206 r2 3.3 m smd standard film res - 1/4 w - 5% - 250 ppm/c vishay 1206 r3 1 m smd standard film res - 1/4 w - 1% - 100 ppm/c vishay 1206 r5 10 smd standard film res - 1/4 w - 5% - 250 ppm/c vishay 1206 r6 ntc 2r5-s237 ntc resistor p/n b57237s0259m000 epcos dwg r7 1 m smd standard film res - 1/4 w - 1% - 100 ppm/c vishay 1206 r8 1 m smd 1/4 w - 1% - 100 ppm/c vishay 1206 r9 62 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 table 3. EVL150W-ADP-SR demonstration board: motherboard bill of material (continued) des. part type/ part value description supplier case
bill of materials EVL150W-ADP-SR 8/13 doc id 022718 rev 1 r10 27 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r11 2.2 m smd standard film res - 1/4 w - 1% - 100 ppm/c vishay 1206 r12 2.2 m smd standard film res - 1/4 w - 1% - 100 ppm/c vishay 1206 r13 8.2 k smd standard film res - 1/4 w - 1% - 100 ppm/c vishay 1206 r14 51 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r15 56 k smd standard film res - 1/4 w - 1% - 100 ppm/c vishay 1206 r16 4.7 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r17 2.2 m smd standard film res - 1/4 w - 1% - 100 ppm/c vishay 1206 r18 82 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r19 56 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r20 33 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r21 22 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r22 0.27 sfr25 axial stand. film res - 0.4 w - 5% - 250 ppm/c vishay pth r23 0.47 sfr25 axial stand. film res - 0.4 w - 5% - 250 ppm/c vishay pth r24 1 m smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r25 56 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r26 1 m smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r27 470 smd standard film res - 1/4 w - 5% - 250 ppm/c vishay 1206 r28 33 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r29 1 k smd standard film res - 1/4 w - 5% - 250 ppm/c vishay 1206 table 3. EVL150W-ADP-SR demonstration board: motherboard bill of material (continued) des. part type/ part value description supplier case
EVL150W-ADP-SR bill of materials doc id 022718 rev 1 9/13 r30 10 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r31 12 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r32 47 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r34 27 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r35 180 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r36 1.8 m smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r37 220 k smd standard film res - 1/4 w - 5% - 250 ppm/c vishay 1206 r38 56 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r39 160 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r40 33 smd standard film res - 1/4 w - 5% - 250 ppm/c vishay 1206 r41 100 sfr25 axial stand. film res - 0.4 w - 5% - 250 ppm/c vishay pth r42 1 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r43 51 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r44 6.2 k smd standard film res - 1/4 w - 5% - 250 ppm/c vishay 1206 r45 3.3 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r46 100 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r48 47 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r49 91 k smd standard film res - 1/4 w - 1% - 100 ppm/c vishay 1206 r50 12 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r51 82 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 table 3. EVL150W-ADP-SR demonstration board: motherboard bill of material (continued) des. part type/ part value description supplier case
bill of materials EVL150W-ADP-SR 10/13 doc id 022718 rev 1 r52 1.5 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r53 2.2 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r54 0 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r55 2.7 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r57 r002 smd shunt resistor - rl3264-9 v- r002-fnh-11 cyntec 2512 r58 100 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r59 100 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r60 10 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r63 0 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r64 10 m smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r68 39 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r69 4.7 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r70 22 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r71 1 k smd standard film res - 1/4 w - 5% - 250 ppm/c vishay 1206 r72 330 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r73 22 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r75 0 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r76 33 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r77 1 k smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 t1 1860.0034 resonant power transformer magnetica etd34 u1 l6563h high voltage startup tm pfc controller stmicroelectronics so-16 table 3. EVL150W-ADP-SR demonstration board: motherboard bill of material (continued) des. part type/ part value description supplier case
EVL150W-ADP-SR bill of materials doc id 022718 rev 1 11/13 u2 l6599ad improved hv resonant controller stmicroelectronics so-16 u3 sfh617a-2 optocoupler infineon dip-4 - 10.16 mm u4 sfh617a-2 optocoupler infineon dip-4 - 10.16 mm u5 tsm1014aist low consumption cv/cc controller stmicroelectronics mini so-8 u6 tsc101 high-side current sense am plifier stmicroelectronics sot23-5 table 3. EVL150W-ADP-SR demonstration board: motherboard bill of material (continued) des. part type/ part value description supplier case table 4. EVL150W-ADP-SR demonstration board: daughterboard bill of material des. part type/ part value description supplier case c501 4.7 nf 50 v cercap - general purpose vishay 0805 c502 100 nf 50 v cercap - general purpose vishay 0805 c503 1 f 50 v cercap - general purpose vishay 0805 d501 bas316 fast switching signal diode stmicroelectronics sod-123 d502 bas316 fast switching signal diode stmicroelectronics sod-123 jp501 header 13 13-pin connector q501 stk32n4llf5 n-channel power mosf et stmicroelectronics polar pak q502 stk32n4llf5 n-channel power mosf et stmicroelectronics polar pak r501 10 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r502 10 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r503 10 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r504 150 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r505 33 k smd standard film res - 1/8 w - 1% - 100 ppm/c vishay 0805 r506 330 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 r507 330 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 rx1 0 smd standard film res - 1/8 w - 5% - 250 ppm/c vishay 0805 u501 srk2000 sr smart driver for llc resonant converter stmicroelectronics so8
revision history EVL150W-ADP-SR 12/13 doc id 022718 rev 1 4 revision history table 5. document revision history date revision changes 25-jan-2012 1 initial release.
EVL150W-ADP-SR doc id 022718 rev 1 13/13 please read carefully: information in this document is provided solely in connection with st products. stmicroelectronics nv and its subsidiaries (?st ?) reserve the right to make changes, corrections, modifications or improvements, to this document, and the products and services described he rein at any time, without notice. all st products are sold pursuant to st?s terms and conditions of sale. purchasers are solely responsible for the choice, selection and use of the st products and services described herein, and st as sumes no liability whatsoever relating to the choice, selection or use of the st products and services described herein. no license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted under this document. i f any part of this document refers to any third party products or services it shall not be deemed a license grant by st for the use of such third party products or services, or any intellectual property contained therein or considered as a warranty covering the use in any manner whatsoev er of such third party products or services or any intellectual property contained therein. unless otherwise set forth in st?s terms and conditions of sale st disclaims any express or implied warranty with respect to the use and/or sale of st products including without limitation implied warranties of merchantability, fitness for a parti cular purpose (and their equivalents under the laws of any jurisdiction), or infringement of any patent, copyright or other intellectual property right. unless expressly approved in writing by two authorized st representatives, st products are not recommended, authorized or warranted for use in milita ry, air craft, space, life saving, or life sustaining applications, nor in products or systems where failure or malfunction may result in personal injury, death, or severe property or environmental damage. st products which are not specified as "automotive grade" may only be used in automotive applications at user?s own risk. resale of st products with provisions different from the statements and/or technical features set forth in this document shall immediately void any warranty granted by st for the st product or service described herein and shall not create or extend in any manner whatsoev er, any liability of st. st and the st logo are trademarks or registered trademarks of st in various countries. information in this document supersedes and replaces all information previously supplied. the st logo is a registered trademark of stmicroelectronics. all other names are the property of their respective owners. ? 2012 stmicroelectronics - all rights reserved stmicroelectronics group of companies australia - belgium - brazil - canada - china - czech republic - finland - france - germany - hong kong - india - israel - ital y - japan - malaysia - malta - morocco - philippines - singapore - spain - sweden - switzerland - united kingdom - united states of america www.st.com


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