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1 high-current connectors ps series new 2006.3 2 types of power contacts plus signal contacts 3-stage sequential contact engagement current capacity ratings in various safety standards high-current contacts signal contacts low-current contacts wire size awg 0 awg 0 + bus bar awg 4 awg 4 + bus bar awg 20~22 awg 24 awg 8 awg 10 150a-125v 200a-125v 100a-125v 150a-125v 2.5a-125v 2a-125v 50a-600v 40a-600v 150a-125v 200a-125v 100a-125v 150a-125v 1.5a-125v 1a-125v 40a-600v 30a-600v 150a-125v 200a-125v 100a-125v 150a-125v 2.5a-125v 2a-125v 50a-600v 40a-600v ul c-ul t?v current capacity of the contacts fig.1 plug receptacle high-current contacts signal contacts low-current contacts high-current power supplies low-current power supplies signal sections contact high-current contacts signal contacts low-current contacts wire size awg# 0 awg# 4 awg# 0 awg# 4 awg# 20~22 awg# 24 awg# 8 awg# 10 current capacity 150a 100a 200a 150a 2.5a 2a 50a 40a remarks ------- ------- * with bus bar * with bus bar ------- ------- ------- ------- * current capacity has been established during the testing. contact hirose electric when using the bus bar for higher current capacity applications. overview high quality connectors combining two different current capacity power contacts and signal contacts, allowing power connections and signal control between power rectifier units. features 1. sequential power connection power contacts can be arranged to connect in 3-stage sequence (fig. 1) 2. live line connection (low current contacts) connectors can be mated / un-mated with power applied through the low current contacts. safety rated at 35 a, 120 v (50 insertions/removals). 3. protection against contact deformation below-configured signal contacts will not deform during mating of the connectors. 4. crimp termination crimp termination of the conductors for the low current and signal contacts. 5. threaded termination threaded termination with a separate crimp ring terminal, spring washer and m6 screw for the high current contacts. 6. self-alignment when mating increased self-alignment within 0.5mm, with the use of floating screws to mount the plug or receptacle assemblies. applications uninterruptible power supplies (ups), power supplies for base stations, electric cars, power supplies of semiconductor manufacturing machines, electrical generators and other large-current power supplies. insertion and removal of live wires: 35 a - 120 v, 50 cycles contact: long contact: short terminal: long contact: short 1.2mm 1.2mm 1.2mm the product information in this catalog is for reference only. please request the engineering drawing for the most current and accurate design information. all non-rohs products have been discontinued, or will be discontinued soon. please check the products status on the hirose website rohs search at www.hirose-connectors.com, or contact your hirose sales representative.
2 product specifications materials/finish high-current contacts low-current contacts signal contacts housing pbt copper alloy stainless steel (stop ring) copper alloy stainless steel (stop ring) copper alloy black gold plated (contact area) gold plated (contact area) gold plated ul94v-0 ------- ------- ------- component material finish/color remarks note 1: includes temperature rise caused by current flow. note 2: the term ?torage?refers to products stored for long period of time prior to mounting and use. operating temperature r ange and humidity range covers non-conducting condition of installed connectors in storage, shipment or during transportation. ratings (high-current contacts) operating temperature / humidity range storage temperature / humidity range voltage rating current rating -55? to +125? / relative humidity 90% max. (note 1) -55? to + 1 85? / relative humidity 95% max. (note 2) 125v ac/dc 200a(awg #0) with bus bar 150a(awg #0) without bus bar 150a(awg #4) with bus bar 100a(awg #4) without bus bar ratings (low-current contacts) operating temperature / humidity range storage temperature / humidity range voltage rating current rating -55? to +125? / relative humidity 90% max. (note 1) -55? to +85? / relative humidity 95% max. (note 2) 600v ac/dc 50a (awg#8) 40a (awg#10) ratings (signal contacts) operating temperature / humidity range storage temperature / humidity range voltage rating current rating -55? to +125? / relative humidity 90% max. (note 1) -55? to +85? / relative humidity 95% max. (note 2) 125v ac 2.5a (awg#20~22) 2a (awg#24) the product information in this catalog is for reference only. please request the engineering drawing for the most current and accurate design information. all non-rohs products have been discontinued, or will be discontinued soon. please check the products status on the hirose website rohs search at www.hirose-connectors.com, or contact your hirose sales representative.
3 ordering information 1. housing - p q 6 / d 32 u 4 1 ps 1 2 4 4 4 5 5 5 3 -- 1 n 3 c a p ps 1 6 8 5 9 1 7 2. contact output side - fs ps 3. floating screw 1 2 - dc 1 ps 4. dust cover 1 2 - pt 1 ps 5. partition 10 11 12 13 input side series name: ps series id: 1 housing type: p : plug, for male contact s : receptacle, for female contact number of contacts contact size d : 3a current n : 40a current q : 50a current u : 150a current contact type: p : male contact s : female contact terminal type: c : crimp j : screw clamp contact type: 1 : stamped, loose 3 : machined, loose plating specification: 1 : gold plated contact length: a : standard (short) b : sequenced (long) fs : floating screw dc : dust cover pt : partition 1 2 3 4 5 6 7 8 9 10 11 12 13 the product information in this catalog is for reference only. please request the engineering drawing for the most current and accurate design information. all non-rohs products have been discontinued, or will be discontinued soon. please check the products status on the hirose website rohs search at www.hirose-connectors.com, or contact your hirose sales representative.
4 b shown panel mounted and mated with corresponding part b panel cutout viewed from the front plug housing cl no. rohs part number ,5 f( +!8, a/5g+ 4 high current contacts, 6 low current contacts, 32 signal contacts @ <@ < @@< 5 ,! -! <. -. ,@d! "

+!8, a/5g + +!8, a/5g+ + + !" @< , <@ < 4h@ 3' ,, "! the product information in this catalog is for reference only. please request the engineering drawing for the most current and accurate design information. all non-rohs products have been discontinued, or will be discontinued soon. please check the products status on the hirose website rohs search at www.hirose-connectors.com, or contact your hirose sales representative.
5 b shown panel mounted and mated with corresponding part b panel cutout viewed from the front plug housing low current, 2 contacts cl no. packaging rohs part number ,5 2-
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,@d! "54l "k4l !5 5 @ @5 ,k, 4h@ refer to page 6 for contacts (ps-pac-3*1). the product information in this catalog is for reference only. please request the engineering drawing for the most current and accurate design information. all non-rohs products have been discontinued, or will be discontinued soon. please check the products status on the hirose website rohs search at www.hirose-connectors.com, or contact your hirose sales representative.
note 1: to terminate with recommended wire (stranded conductor nominal cross section: 42.2 to 60.57 mm_) use non-insulated barrel ring crimp terminal (as shown in fig. 1). example of the ring crimp terminal: p.n 60-s6, manufactured by j.s.t. mfg. co., ltd. verify the correct current rating of the r ing terminal and required crimp dimensions with the terminal manufacturer. note 2: the contact is terminated with m6 x1-2 (jis b 1188) screw (nominal thread length of 12mm) with corresponding size sprin g washer. recommended tightening torque:400 to 490 n?cm. in high vibration environments it is recommended to use thread-locking compounds . note 3: the terminal extraction tool (ps-pa(b)j-3/remd cl902-2115-0) is available separately. 6 a packaging rohs 30.7 31.9 bag (5 pieces / bag) yes cl no. part number cl236-1002-8 cl236-1003-0 ps-paj-3u1 ps-pbj-3u1 high current ring crimp terminal dimensions fig.1 11(effective thread length) 13.8 13.8 ?10 a 12 ?12.4 ?15 m61-2 16.8max. ?6.4~8.8 2.7 a 2 15.9 signal note 1: applicable wire awg #20 to 24. note 2: crimping tool: ht201/ps-sc note 3: the terminal extraction tool (ps-p(s)ac-1/remd cl902-2119-0) is available separately. part number cl no. packaging rohs ps-sac-1d1 cl236-1006-9 bag (100 pieces / bag) yes note 1: verify that the conductor remains fully inserted and visible through the 2mm dia. hole after crimping note 2: the terminal extraction tool (ps-pa(b)c-3/remd cl902-2116-2) is available separately. low current 9.5 1-?2 (conductor insertion verification hole) (6.5) (1) b c ?9.4 ?3.2 ?5.8 a 13 10.5 (for4.6 mm dia. hole) (conductor crimp area) part number cl no. a b c conductor cross section (awg#) jis applicable crimp size ps-pac-3q1 ps-pac-3n1 ps-pbc-3q1 ps-pbc-3n1 cl236-1004-3 cl236-1013-4 cl236-1005-6 cl236-1014-7 26 26 27.2 27.2 ?4.6 ?3.5 ?4.6 ?3.5 ?7 ?5.5 ?7 ?5.5 6.64~10.52mm 2 (awg # 1 8) 2.63~6.64mm 2 (awg #10) 6.64~10.52mm 2 (awg # 1 8) 2.63~6.64mm 2 (awg #10) 8 5.5 8 5.5 packaging rohs bag (10 pieces / bag) yes male contacts for plug the product information in this catalog is for reference only. please request the engineering drawing for the most current and accurate design information. all non-rohs products have been discontinued, or will be discontinued soon. please check the products status on the hirose website rohs search at www.hirose-connectors.com, or contact your hirose sales representative.
7 receptacle housing 4 high current contacts, 6 low current contacts, 32 signal contacts 8 8 98.29 108 2- 8.89 50 6 24.1 (41.45) (45.25) 38~40 receptacle ps1-4u32d/6qs plug ps1-4u32d/6qp panel panel c shown panel mounted and mated with corresponding part panel cutout viewed from the front 53 98.29 89 4-r1 m50.8-2 panel commercially available screw commercially available screw ps1-2qs receptacle ps1-2qp plug panel ps-fs screw 38~40 r1.6 max r7 max 24.6 25.6 8.1 28.6 37.3 m50.8-2 ps-fs screw cl no. packaging rohs part number cl236-1021-2 bag (10 pieces / bag) yes ps1-2qs 2 low current contact 2 1 ps1 >pbt< 38.1 6 15.2 ?5.2 26.6 37.3 47 (19.2) (20.2) c shown panel mounted and mated with corresponding part panel cutout viewed from the front cl no. rohs part number cl236-1001-5 yes ps1-4u32d/6qs the product information in this catalog is for reference only. please request the engineering drawing for the most current and accurate design information. all non-rohs products have been discontinued, or will be discontinued soon. please check the products status on the hirose website rohs search at www.hirose-connectors.com, or contact your hirose sales representative.
8 note 1: to terminate with recommended wire (stranded conductor nominal cross section: 42.2 to 60.57 mm_) use non-insulated barrel ring crimp terminal (as shown in fig. 1). example of the ring crimp terminal: p.n 60-s6, manufactured by j.s.t. mfg. co., ltd. verify the correct current rating of the r ing terminal and required crimp dimensions with the terminal manufacturer. note 2: the contact is terminated with m6 x1-2 (jis b 1188) screw (nominal thread length of 12mm) with corresponding size sprin g washer. recommended tightening torque:400 to 490 n?cm. in high vibration environments it is recommended to use thread-locking compounds . note 3: the terminal extraction tool (ps-saj-3/remd cl902-2117-5) is available separately. cl no. packaging rohs part number cl236-1007-1 bag (5 pieces / bag) yes ps-saj-3u2 high current 2.25 2 16 a signal note 1: applicable wire awg #20 to 24. note 2: crimping tool: ht201/ps-pc note 3: the terminal extraction tool (ps-p(s)ac-1/remd cl902-2119-0) is available separately. part number cl no. packaging rohs ps-pac-1d1 cl236-1009-7 bag (100 pieces / bag) yes note 1: verify that the conductor remains fully inserted and visible through the 2mm dia. hole after crimping note 2: the terminal extraction tool (ps-sac-3/remd cl902-2118-8) is available separately. low current (conductor crimp area) 9.5 1-?2 (conductor insertion verification hole) (1) (6.5) 25.6 (38.6) ?5.1 10.5 (for4.6 mm dia. hole) 13 9.9 a b female contacts for receptacle part number cl no. a b ps-sac-3q2 ps-sac-3n2 cl236-1008-4 cl236-1015-0 ?4.6 ?3.5 ?7 ?5.5 conductor cross section (awg#) jis applicable crimp size 6.64~10.52mm 2 (awg # 1 8) 2.63~6.64mm 2 (awg #10) 8 5.5 packaging rohs bag (10 pieces / bag) yes ring crimp terminal dimensions fig.1 11 (effective thread length) 13.8 13.8 (41.9) 29.9 12 ?12.4 ?15 m61-2 16.8max. ?6.4~?8.8 the product information in this catalog is for reference only. please request the engineering drawing for the most current and accurate design information. all non-rohs products have been discontinued, or will be discontinued soon. please check the products status on the hirose website rohs search at www.hirose-connectors.com, or contact your hirose sales representative.
9 components note 1: used in the 4 contact high current area of the plug or receptacle. note 2: sold in quantities of 10 pieces. partitions (insulation) >pbt< ps1-pt1 18.42 18.42 39 39 1 ?16.2 38 38 ?5.5 8 1 5 m50. 8-2 6.65 ?7.75 4 7.35 (18) ?10.7 1.2 1.8 floating screw note 1: used for plugs or receptacles.(except ps1-2qs) note 2: floating distance 0.5 mm. part number cl no. type rohs ps1-pt1 ps1-pt2 cl236-1016-2 cl236-1017-5 4-partition 2-partition yes note 1: used in the 4 contact high current area of the plug. note 2: sold in quantities of 10 pieces. dust cover (plug, high current) >pa< ps1-dc2 13 ?14.2 3 0.8 2-7 shown inserted in a signal position cl no. rohs part number cl236-1019-0 yes ps1-dc2 cl no. rohs part number cl236-1010-6 yes ps-fs 2 partition shown 2 partition shown dust cover the product information in this catalog is for reference only. please request the engineering drawing for the most current and accurate design information. all non-rohs products have been discontinued, or will be discontinued soon. please check the products status on the hirose website rohs search at www.hirose-connectors.com, or contact your hirose sales representative.
10 houging/contacts combinations plugs receptacles plug houging ps1-4u32d/6qp signal contacts partitions male contacts -high current male contacts -low current plug houging ps1-2qp floating screw(note 2) floating screw(note 1) ps-paj-3u1,ps-pbj-3u1 ps-sac-1d1 ps-pac-3q1,ps-pac-3n1 ps-pbc-3q1,ps-pbc-3n1 ps-pac-3q1,ps-pac-3n1 ps-fs ps-fs ps1-pt1,ps1-pt2 p s 1 - d c 2 ps1-dc2 dust cover female contacts-low corrent ps-sac-3q2,ps-sac-3n2 female contacts -high corrent partitions signal contacts receptacle houging ps1-4u32d/6qs receptacle houging ps1-2qs ps-saj-3u2 ps-pac-1d1 female contacts-low corrent ps-sac-3q2,ps-sac-3n2 commercially available screw ps-fs ps1-pt1,ps1-pt2 floating screw(note 1) note 1: use the floating screw (ps-fs) whem using ps1-4u3u32d/6qp or ps1-4u33d/6qs, or ps1-2qp houging. note 2: use commercially available screw for ps1-2qs housing. the product information in this catalog is for reference only. please request the engineering drawing for the most current and accurate design information. all non-rohs products have been discontinued, or will be discontinued soon. please check the products status on the hirose website rohs search at www.hirose-connectors.com, or contact your hirose sales representative.

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