data sheet the fc series manual loader is available in two types, a manual control type and a remote control type used in com- bination with a compact controller. this instrument is equipped with a solid state indicator and pushbutton operation circuit to provide easy readouts and handling for process operation by man-machine communication. it can be directly connected to a thermocouple, resistance bulb or 4 to 20ma input optionally. 1. high reliability the manual loader is a solid state instrument having few mechanical parts. the indicator and other units which formerly consisted of mechanical parts are also designed with solid state circuits to provide high reliability. 2. application of international standards the instrument is compact, and the external dimensions comply with international iec. the power supply and signal also comply with iec standards (24v, 1 to 5v dc). operation on 100v or 200v ac power supply is possible. 3. front panel operation process values, valve position input, etc. can be read accurately from the digital display on the panel front. parameter setting and manual operation are also possible from the front of the panel. process value input (pv) square-root extraction linearize filter limiter h l pv mv m hm manual back up hmv fault alm kpv mv prearranged valve position external mv input (al1) manual mode output (m) control output (voltage) (mv) control output (current) (mi) high alarm output (h) low alarm output (l) flt output compensated process value signal (kpv) valve position command (exs) manual mode command (smv) pnb1 fc series manual loader (continuous output type) features functional diagram date EDS11-103E jul. 1, 1994
2 pnb1 (2) analog input signal: 1 point (3) digital input signal: 2 point allow. ioad resistance, 600 ? or less allow. error 0 2%/fs 2. output signal (1) control output signal: 1 point (2) analog output signal: 2 points (3) digital output signal: 4 points indication contents: process value (industrial value), high/low alarm, limiter value, etc. indication contents are selected with f/s , , keys on front panel. setting method: by using f/s , , , , st keys on front panel (4) operating functions manual operating method: by using of , , pushbuttons on front of the panel setting speed, approx. 40 sec/fs simultaneous press of button, approx. 8 sec/fs auto operating method: by using external control input signal output limiter: high limit setting range, ?5 to 125% low limit setting range, ?5 to 125% tracking speed setting range; 0 to 900 sec/fs hard manual operating method: by using control knob on front panel of hmv unit (5) operation mode selection by using a/m pushbutton and hm switch on front of the panel m hm selection m hm selection a m selection* a hm selection a hm selection* a m selection balance bumpless balanceless bumpless note: * balanceless bumpless by setting tracking speed (6) alarm function high/low alarm can be set in industrial values for process value input signal. 4. power failure processing functions power failure detection: control output holds at power failure detection. during power failure: operating parameters backed up by capacitor when power failure occurs within 5 minutes. initial value of control output is stored in non-volatile memory (lasts for 10 years expected at ambient temperature of 50 c or less). power failure recovery time: initial or continuous start mode can be set for power failure within 5 minutes. recovery from power failure lasting longer than 5 minutes is done by initial. note: control mode at initialization can be regis- tered m: manual mode or a: auto mode 5. self-diagnosis functions process value input signal abnormality: flt indicator lights and flt contact out- put turns "on" . control output abnormality: flt lamp lights and flt contact output goes "on". other function is processed at all times. fault contents indication: cause of fault is indicated numerically on numerical indicator on the front panel. 1. input signal (1) process value input signal: one input selctable from the following note *: fs: full scale (2) operation mode indication indicating method: led (red and green) red: m, hm green: a (3) numerical indication, setting indication method: led (red), name in 3 digits + number in 5 digits (negative sign included) allow. error 0.2%/fs* allow. error 0.2%/fs* allow. error 0.5%/fs* allow. error 0.5%/fs* input resistance, 1m ? or more 24v 2v dc can be supplied to transmitter in case of ac power supply (approx. 3.5ma max) 10mv dc span or more cold junction compensa- tion comprised 50 c span or more 1 to 5v dc 4 to 20ma dc type j: 0 to 600 c k: 0 to 1200 c e: 0 to 800 c r: 0 to 1600 c jpt100/pt100 ?0 to 500 c voltage in- put signal current in- put signal thermo- couple input resistance bulb input i + i 0 i external mv input signal ai 1 1 to 5v dc input resistance, 1m ? or more allow. error 0.2%/fs manual mode command valve position commend smv exs contact input (photo-coupler insulation) on 0v, off 24v ( input current, approx. 11ma/24v dc) current output ml + ml 4 to 20ma dc compensated process value signal control output kpv mv 1 to 5v dc output resistance, 1 ? or less allow error 0 2%/fs 3. indication, setting, operating functions (1) bargraph indication fault output manual mode output high alarm output low alarm output flt m h l open-collector output (photo- coupler insulation) output rating, 30v x 0.1a dc, max. indication method no of segments range resolution scale length indication mode pv indicator led (red) 101 + 2 0 to 100%, linear 1 %/fs 100mm mv indicator led (red) 51 + 2 0 to 100%, linear 2 %/fs 50mm 0 to 100% bargraph indication, 0 to 100% reverse bargraph indication, dot indication, ?0 to +50% deviation indication specifications
3 6. transmission functions (1) transmission items supervisory items: pnb host process value, control output, operation mode, alarm information, fault informa- tion, various limiter values, constants, etc. setting operation items: host pnb control output, operation mode, various limiter values, constants, etc. (2) transmission setting inhibit: parameter setting enable/inhibit can be designated by transmission from the host. designation is done by keys on the front panel. (3) communication interface (a) t-link: private interface transmission speed: 500kbps no. of units connectable: 32 max. transmission distance: 1km max. transmission form: multi-drop control method: i/o transmission and message (b) rs-422a/485: universal interface transmission speed: 2400, 4800, 9600 or 19200bps configurable no. of units connectable: 31 max. transmission distance: 1km max. transmission form: multi-drop control method: polling/selecting (c) cc data line: private interface transmission speed: 19.2kbps no. of units connectable: 15 max. transmission distance: 500m max. transmission form: multi-drop control method: polling/selecting 7. other functions data protective function by use of pass code 8. additional functions (options) (1) hard manual unit (hmv) control output: 4 to 20ma dc allowable load resistance: 600 ? or less (24v dc power only) 9. operating conditions power supply: selected from the following 3 types 24v dc (20 to 30v dc) 100v ac (85 to 132v/47 to 63hz ac) 200v ac (187 to 264v/47 to 63hz ac) power consumption: approx. 11w (dc) approx. 20va (ac) dielectric strength: 1500v ac, 1 min. insulation resistance: 100m ? or more at 500v dc ambient temperature: 0 to 50 c ambient humidity: 90% rh or less enclosure: steel case rating plate (name plate): 100 (h) x 72 (w) mm, white acryl dimensions: 144 (h) x 72 (w) x 391 (d) mm, iec (din) standards mass {weight}: approx. 2.9kg mounting method: flush with indoor panel; vertical mounting is standard. mounting on tilted surface possible (angle " ") finish color: munsell n 1.5 for front panel and case scope of delivery: manual loader and mounting bracket item to be ordered separately: communication cable (type pnz) notes: symbols of resistance bulbs are as follows. jpt100.....jis c 1604-1981 pt100.....iec pub 751-1983 (selection of jpt100/pt100 is possible by using front panel key.) =0 to 90 code symbols 12345678 910 pnb1 a b c d e f g w a b 1 2 3 1 2 y t r s c 5 - description process value input signal 1 to 5v dc 4 to 20ma dc j thermocouple k thermocouple e thermocouple r thermocouple resistance bulb, jpt 100, 3-wire, 50 c span or more resitance bulb, pt100, 3-wire, 50 c span or more 10mv dc span or more, cold junction compensation comprised operating method m type a-m type power supply 24v dc (20 to 30v dc) 100v ac (85 to 132v/47 to 63hz ac) 200v ac (187 to 264v/47 to 63hz ac) hard manual back-up unit (24v dc power only) none with transmission function none t-link rs-422a rs-485 cc data line
4 pnb1 terminal cover terminal panel thickness 8mm or less 140 16 support bracket 200min. when mounting one unit when mounting "n" units 355 36 mounting bracket 144 72 panel cutout 250min. (72.2n 4) +1 0 138 +1 0 no. of units n 2 200min. 138 +1 0 68 +0.7 0 outline diagram (unit:mm)
5 block terminals (m4 screws) process value input terminal connections process value input do (manual mode) i+ (pv) do (flt output) di (manual mode command) instrument power (ac) 11 i (sc) 12 m 13 14 smv 15 ac flt i o ac 16 31 32 33 34 35 1 to 5v dc the 5th digit of code symbols: a 4 to 20ma dc the 5th digit of code symbols: b thermocouple the 5th digit of code symbols: c,d,e,f resistance bulb the 5th digit of code symbols: g,w 4 to 20ma dc with inner dc power supply of cc-s the 5th digit of code symbols: b 11 + 31 12 11 12 11 12 11 12 11 12 31 31 60 pc 31 31 + + + + + + + connection diagram kpv mv sc mi + mi h l pc* pcd g note: * symbols for ac instrument power are vpo, pco. output: approx. 24v dc (0.1a max.) 51 52 53 54 55 56 57 58 59 60 61 62 71 72 73 74 75 76 77 78 79 80 81 82 ai1 sc exs vp* vpd ai (external mv point) ai, ao common bus di (valve position command) instrument power (24v dc, ac power) 24v power for di, do + + ao (compensated pv signal) ao (control output) ai, ao common bus ao (control output) current output do (high alarm) do (low alarm) instrument power (24v dc, ac power) 24v power for di, do earth
communication connector 6 7 8 9 1 2 3 4 5 sig gnd shld(sd) inh txd+(t1) txd (t2) rxd + green red yellow brown black white rxd 6 7 8 9 1 2 3 4 5 sig gnd shld(sd) inh txd+(t1) txd (t2) rxd + rxd 6 7 8 9 1 2 3 4 5 shld(sd) sig gnd inh txd+(t1) txd (t2) rxd + green red yellow brown black host master controller white rxd 6 7 8 9 1 2 3 4 5 shld(sd) sig gnd inh txd+(t1) txd (t2) rxd + line termination resistor rxd pnb1 pnb1 pnb1 pnb1 host communication cable termination resistor end station first station symbol in ( ): t-link terminal symbol note: pnb1 information in this catalog is subject to change without notice. printed in japan head office 6-17, sanbancho, chiyoda-ku, tokyo 102-0075, japan http://www.fesys.co.jp/eng sales div. international sales dept. no.1, fuji-machi, hino-city, tokyo, 191-8502 japan phone: 81-42-585-6201, 6202 fax: 81-42-585-6187 http: //www.fic-net.jp/eng caution on safety *before using this product, be sure to read its instruction manual in advance.
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