! warning misuse of documentation ? the information presented in this product sheet (or catalogue) is for reference only. do not use this document as system installation information. ? complete installation, operation and maintenance information is to be referenced for each product. failure to comply with these instructions could result in death or serious injury. ? industrial safety products ? 79 ff-sya series ff-sya safety light curtain compact, universal, smart and full-featured ff-sya series features ? active optoelectronic protective device compliant with the requirements of the iec/en 61496 - parts 1 and 2 european norms for type 4 electrosensitive protective equipment ? meets applicable parts of north american standards and regulations osha 1910.212 and 217; ansi b11.1, 2 and 19; ria 15.06; csa ? self-contained unit. no electrical connection necessary between emitter and receiver ? 2 fail-safe static outputs with short- circuit and cross-fault detection ? control of the infrared emission source for cross-talk reduction ? enhanced diagnostic information includes: a signal strength indicator, a cross-talk indicator and a failure diagnostic indicator ? integrated dc to dc converter as requested by the iec/en 61496 standard ? test input ? resolutions available: ?14 mm/0.6 in for finger detection ?30 mm/1.2 in for hand detection ?60 mm/2.4 in for body detection ? protection height up to 1830 mm/72 in ? scanning range up to 20 m/65 ft ? electrical connection: quick-disconnect plugs ? mounting brackets included ? optional interface control module for more switching capability or additional features (see page 263). applications ? presses and punches ? metal-forming, milling and drilling machines ? spot-welding machines and fine-boring machines ? pressing, moulding and thermoforming machines ? stacking machines, transporting and conveyor technology; handling equipment and assembly lines the new honeywell ff-sya light curtain is designed in compliance with iec/en 61496 - parts 1 and 2 standard and meets the requirements for a type 4 active optoelectronic protective device, the safest possible level for safety products. the product received an ec type test certificate from the french inrs notified body, required for safety equipment as per the 98/37/ec machinery directive. it meets the applicable parts of north american standards and regulations osha 1910.212, ansi and ria 15.06 for control reliability and has a csa nrtl/c mark, making it a product usable in all parts of the world. as soon as an object is detected inside the protection field, the ff-sya opens its two fail-safe static outputs to remove hazardous situation from the machine it controls. the ff-sya is a self-contained light curtain that does not require a separate control unit for operation. the optional ff-srs5939 interface control module is available to provide higher current capability and additional functionality (see page 263). this light curtain has been designed to satisfy the requirements of worldwide machine manufacturers and users: its compact size combined with its universal and smart features makes it full-featured and easy to use. nrtl/c type 4 per iec/en 61496-1/2 approved as
80 ? industrial safety products ? ff-sya series ff-sya the ff-sya main features are: - compact size the cross section of 42 x 55 mm 2 /1.65 x 2.16 in 2 makes installation possible in tight spaces, especially with the help of the small brackets supplied with the light curtains. the optional ff-srs59392 interface control module easily fits inside the machine control panel with its 45 mm/1.77 in width din rail mount housing. - universal the housing dimensions are the same for the 14 mm/0.6 in, 30 mm/1.2 in, 60 mm/2.4 in resolution light curtains. the ex- tended protected heights range from 334 to 1830 mm/ 13.1 to 72.0 in, covering all industrial applications. the scanning range makes it possible to use mirrors in order to protect several sides of a machine with only one system. - smart the ff-sya is equipped with 2 fail-safe static outputs and an optional full-featured safety control module is available for a greater output current capability and manual restart functional- ity. an integrated cross talk reduction system allows the scan- ning range to be selected for the application distance. a cross talk indicator flickers when emission from other systems is de- tected, indicating that a different selection of the scanning range is needed. the light curtain also has a signal strength indicator which flickers if there is a slight misalignment of the beams or front window contamination. additional indicators provide information on the outputs status, on the selected scanning range and on failure diagnostic. standard brackets are delivered with the light curtain to ease the order process. the housing has a t-slot mounting system to adapt brackets anywhere along the housing. quick disconnect connectors are also delivered with the ff-sya ooooo c2 light curtains. - full featured the ff-sya does not need a galvanic insulated power supply since it includes its own means of galvanic insulation (dc/dc converter). compliance with the installation requirements of the iec/en 61496-1 st andard is therefore guaranted by design. the integrated test input can be used to test the entire safety chain. when connected to the ff-srs59392 interface control module, the ff-sya provides a wide variety of advanced functions: cross-monitored relays, final switching devices monitoring for the control of external contactors or relays, choice between automatic restart or start and restart interlock as well as relay status indicators. cross-talk reduction system the ff-sya light curtain is based upon an infrared transmission between an emitter unit and a receiver unit. it is a requiremen t of the iec/pr en 61496-2 standard that if a receiver r2 receives two signals transmitted by two different emitters e1 and e2, the receiver r2 must turn to the alarm state. this happens if the receiver r2 is within the beam aperture angle and within the nomi nal scanning range of the second emitter e1. the cross-talk detection indicator flickers on the receiver r2 to warn the installer. r3 r2 r1 alarm test e 100 % of the nominal scanning range (factory setting) 1 front cover on off r 2 e 1 r 1 r 2 e 2 a selector switch is available on the emitter units for the selection of the adequate emission power. this switch can be used t o eliminate this cross-talk phenomenon by decreasing the nominal scanning range down to 42 % or 54 % of its value. the front cove r is accessible and there is no need to remove unit from the machinery to select a different scanning range. e 54 % of the nominal scanning range 1 alarm r3 r2 r1 test r 2 on off e 2 r 2 e 1 r 1
? industrial safety products ? 81 ff-sya series ff-sya led status indicators emitter receiver scanning range indicators (yellow) test indicator (red) alarm indicator (red) r1 r2 r3 signal strength indicator (yellow) cross-talk indicator (red) operation indicators (red and green) r3 100 % of nominal scanning range r2 r1 54 % of nominal scanning range 42 % of nominal scanning range normal operation alarm alarm device failure test normal operation device in test mode test perfect beam alignment no cross-talk detected off on off on outputs are open outputs are closed slight beam misalignment total beam misalignment cross-talk detected scanning range selection: e r 20 m / 65 ft 10.8 m / 35 ft 8.4 m / 27 ft 6 m / 20 ft 3.25 m / 10.7 ft 2.5 m / 8.3 ft 0 100 % 54 % 42 % ff-sya30 & ff-sya60 ff-sya14 light on light off flickering light
82 ? industrial safety products ? ff-sya series ff-sya sfh (2) ph (1) b 64 / 2.52 th (3) a (leave enough room to insert a screw-driver) p d ? r 60 / 2.36 54.2 / 2.13 86.5 / 3.40 64 / 2.52 69 / 2.72 33 / 1.30 42 / 1.65 31 / 1.22 86.5 / 3.40 60 / 2.36 pg 11 ff-sya ? type 4 according to the iec/en 61496 - parts 1 and 2 standards ? control of the infrared emission source for cross-talk reduction ? 2 fail-safe static outputs with short-circuit and cross-fault detection ? enhanced diagnostic information dimensions in millimeters / inches, meters / feet, weights in kg / lbs features type resolutions (mm/in.) protection heights (mm/in.) nominal scanning ranges (m/ft) supply voltage power consumption outputs response time function led status indicators cross sectional area emission effective aperture angle light immunity electrical noise immunity ambient temperature vibrations sealing material electrical connection ordering information each listing consists of an emitter, a receiver, a pair of connectors, 2 pairs of right-angle brackets, 2 pairs of straight brackets and a test rod. ff-sya qq qqq q 2 c : din 43651 plastic plugs included q : male receptacles compatible with brad harrison mini-change plugs (not included )(4) model (see table 2) resolutions 14: ? 14 mm / 0.6 in 30: ? 30 mm / 1.2 in 60: ? 60 mm / 2.4 in (1) protection height for the minimum detected object size or resolution (2) sensing field height (full screen height) (3) total height (including plugs for the ff-sya qqqqq c2 versions and male receptacles only for the ff-sya qqqqq q2) (4) see accessories sya14 sya30 sya60 ? 14 / 0.6 ? 30 / 1.2 ? 60 / 2.4 see table 2 0 to 6 / 0 to 20 0,6 to 20 / 2 to 65 0,6 to 20 / 2 to 65 24 vdc ( 15 %) emitter: 7 w max. / receiver: 5.5 w max. (see table 2) 2 fail-safe static outputs (switching capacity: 0.5 a / 24 vdc) 13.5 to 22.5 ms (see table 2) test input (external normally closed contact) emitter: test mode, failure alarm, selected scanning range receiver: outputs status, optical signal margin, cross-talk detection w 42 x d 55 mm 2 /w 1.65 x d 2.16 in. 2 (see tables 1 and 2 for complete housing dimensions) infrared modulated light source (880 nm) 2, 25 % (in compliance with the iec/en 61496 - part 2) sun: 20 000 lux / lamp: 15 000 lux iec 61000-4-4: level iii / iec 61000-4-3: level iii operating temperature: 0 to 55 c/32 to 131 f / storage temperature: -20 to 75 c/-4 to 167 f iec/en 61496-1: 10 to 55 hz frequency range, 1 octave/min.sweep rate, 0.35 mm 0.05 amplitude, 20 sweeps per axis, for 3 axes ip 65, nema 4, 13 housing: aluminium alloy, front plate: polymethyl metacrylate (pmma), end caps: polycarbonate ff-sya ooooo c2: din 43651 plastic 7-pin right-angle plugs with crimping contacts (hirschmann n6rff type) / ff-sya ooooo q2: 5 & 7 pole straight male receptacles compatible with brad harrison mini-change plugs (not included) (4) dimensions (mm/in) table 1 (mm/in) ?r (resolution) p (lens pitch) d (lens diameter) a (inactive zone) b (inactive zone) ff-sya14 ? 14 / 0.6 10 / 0.4 4 / 0.16 15.2 / 0.60 90.6 / 3.56 ff-sya30 ? 30 / 1.2 20 / 0.8 10 / 0.4 22.2 / 0.87 87.6 / 3.45 ff-sya60 ? 60 / 2.4 40 / 1.6 10 / 0.4 42.2 / 1.66 87.6 / 3.45 nrtl/c type 4 per iec/en 61496-1/2 approved as
? industrial safety products ? 83 ff-sya series ff-sya table 2 model 032 048 064 080 096 112 128 144 160 176 protection height (mm/in) (1) sya14 334/13.1 494/19.4 654/25.7 814/32.07 974/38.3 1134/44.6 1294/50.9 - - - sya30 350/13.7 510/20.09 670/26.3 830/32.7 990/39 1150/45.3 1310/51.6 1470/57.9 1630/64.2 1790/70.5 sya60 390/15.3 550/21.6 710/27.9 870/34.2 1030/40.5 1190/46.8 1350/53.1 1510/59.4 1670/65.7 1830/72 sensing field height (mm/in) (2) sya14 314/12.3 474/18.6 634/24.9 794/31.2 954/37.5 1114/43.8 1274/50.1 - - - sya30 310/12.2 470/18.5 630/24.8 790/31.1 950/37.4 1110/43.7 1270/50.03 1430/56.3 1590/62.6 1750/68.9 sya60 290/11.4 450/17.7 610/24.03 770/30.3 930/36.6 1090/42.9 1250/49.2 1410/55.1 1570/61.8 1730/68.1 total height (mm/in) (3) ff-sya ooooo c2 483/19 643/25.3 803/31.6 963/37.9 1123/44.2 1283/50.5 1443/56.8 1603/63.1 1763/69.4 1923/75.7 ff-sya ooooo q2 443/17.4 603/23.7 763/30 923/36.3 1083/42.6 1243/48.9 1403/55.2 1563/61.5 1723/67.8 1883/74.1 response time (msec) sya14 14 15 15.5 17.5 19.5 20.5 22.5 - - - sya30 1 3.5 14 14 14.5 15 15 15.5 16 17.5 17.5 sya60 13.5 14 14 14.5 15 15 15.5 16 17.5 17.5 weight per device (kg/lbs) 1/2.2 1.38/3.04 1.76/3.88 2.14/4.71 2.52/5.55 2.90/6.39 3.28/7.23 3.66/8.07 4.04/8.9 4.42/9.74 power consumption (w) sya14 5/3.5 5/4 6/4 6/4.5 6/5 7/5 7/5.5 - - (emitter/receiver) sya30 4/3.5 4/3.5 5/4 5/4 5/4 6/4 6/4.5 6/4.5 6/4.5 6/4.5 sya60 4/3.5 4/3.5 5/3.5 5/4 5/4 6/4 6/4 6/4.5 6/4.5 6/4.5 preferred listings in bold safety distances (in mm, 100 mm = 3.9 in) european en 999 standard sya14 sya30 sya60 normal approach s 3 2000 (t1 + t2), s 3 2000 (t1 + t2) + 128, s 3 1600 (t1 + t2) + 850, with s 3 100 with s 3 100 with hu 3 900 hi 300 m if s 3 500, then use: if s 3 500, then use: s 3 1600 (t1 + t2), s 3 1600 (t1 + t2) + 128, with s 3 500 with s 3 500 parallel approach s 3 1600 (t1+ t2) + 1200 - 0.4 h), with h 875 or s 3 1600 (t1+ t2) + 850, with 875 h 1000 with h 3 15 (r-50) where r is the light curtain resolution (with h 3 150 for the ff-sya60 light curtain) angled approach if a 3 30, then use one of the formula given for a normal approach, with hu 3 900 and hl 300 for the ff-sya60 light curtain if a 30, then use one of the formula given for a parallel approach, with hu 1000 and hl 3 15 (r-50) where r is the light curtain resolution (with hl 3 150 for the ff-sya60 light curtain) with: s minimum safety distance (in mm, 100 mm = 3.9 in) t1 light curtain response time (in sec.) t2 machine stopping time (in sec.) h height of the detection plane above the reference floor (in mm, 100 mm = 3.9 in) hu height of the uppermost beam above the reference floor (in mm, 100 mm = 3.9 in) hl height of the lowest beam above the reference floor ( in mm, 100 mm = 3.9 in) for more information, refer to the en 999 european standard or comply with the requirements on safety distances given by the ty pe c european standard if existing for the considered machine.
84 ? industrial safety products ? ff-sya series ff-sya safety distances (in inches, 1 in = 25,4 mm) us ansi / osha standard sya14 sya30 sya60 normal approach d s 3 63 (t1 + t2) + 0.94 d s 3 63 (t1 + t2) + 3.08 d s 3 63 (t1 + t2) + 33.46 with: d s minimum safety distance (in inches, 1 in. = 25.4 mm) t1 light curtain response time (in sec.) t2 machine stopping time (in sec.) for more information, refer to the us regulations and standards (osha 29 cfr 1910.212 and 1910.217, ansi b11.1, b11.2, b11.19 and ansi/ ria r15.06). wiring diagram (using the ff-srs59392 safety control module) the ff-srs5939 interface control module is set in the manual restart mode without fsd monitoring: (1) use pin 3 for the ff-sya ooooo q2e emitter and pin 7 for the ff-sya ooooo q2r receiver ossd1 and ossd2: output signal switching devices (light curtain safety contacts) n.o. p/b: normally open contact of a push-button notice improper use of the ff-sya light curtain the cross-monitoring of the ff-sya static outputs is based upon a self-checking principle which guarantees the detection of an output short- circuit and the detection of a short-circuit between the outputs (cross-fault detection). the ff-srs5939 interface control modu le is primarily designed to be interfaced with honeywell fail-safe static outputs devices. compatibility of the ff-sya with any other emergency stop safety control module is not guaranteed . d s (dc+) (dc-) ff-sya receiver 1 26 ff-sya (1) (1) emitter 1 2 5 4 3 4 (+) 5 (-) optional test input (or jumpered) ff-srs59392 relay module k1 k2 signalling contact no p/b phase (dc+) neutral (dc-) fuse fuse emergency stop push-button ossd1 x2 x1 x3 s22 s12 a1(+) a2(-) 31 23 13 32 24 14 y2 s34/y1 s33 ossd2 1a fuse 1a fuse 1.5 a max fuse dual channel machine control circuit (recommended circuit) internal fuse
? industrial safety products ? 85 ff-sya series ff-sya wiring diagram (using external safety relays with guided contacts) this interface provides the manual restart and the fsd monitoring: (1) use pin 3 for the ff-sya ooooo q2e emitter and pin 7 for the ff-sya ooooo q2r receiver (2) 31 vdc varistors (customer supplied) ossd1 and ossd2: output signal switching devices (light curtain safety contacts) fsd: final switching devices (safety relays with guided contacts) n.o. p/b: normally open contact of a push-button (dc+) (dc-) 1a fuse ff-sya receiver 1 2 ff-sya emitter 1 2 4 3 4 (+) 5 (-) optional test input (or jumpered) ossd2 ossd1 5 k3 k2 (2) (2) k2 fsd k3 k1 (2) k1 fsd no p/b k1 k2 k3 k3 dual channel machine control circuit phase (dc+) fuse k1 fuse k2 neutral (dc-) k3 k3 (1) (1) 1a fuse 1.a fuse 6
86 ? industrial safety products ? ff-sya series ff-sya accessories ff-syz001001 kit of 2 right-angle brackets and 2 straight brackets with screws, nuts and bolts. order 2 kits for a complete set emitter and receiver (already included in the ff-sya package) . 24 / 0.94 40 / 1.57 12,5 / 0.49 ?4,5 / 0.18 ? 4 / 0.16 2,5 / 0.10 42 / 1.65 20 / 0.78 30 / 1.18 24 / 0.94 23,5 / 0.92 ? 6,5 / 0.25 45 / 1.77 10 / 0.39 2,5 / 0.10 8 / 0.31 18 / 0.71 45? 25 / 0.98 50 / 1.97 12 / 0.47 4,5 / 0.18 6,6 / 0.26 7 / 0.27 6,6 / 0.26 26 / 1.02 right-angle bracket straight bracket notice protection against high vibrations in case of high vibrations, 3 pairs of brackets must be used for light curtain systems with protection heights greater or equal to 1000 mm/39.4 in (an additional bracket kit must be ordered). ff-syz003001 kit of 2 adjustable brackets with screws, nuts and bolts. order 2 kits for a complete set for emitter and receiver . to be ordered separately as an option. 2.5 / 0.098 7.0 / 0.275 4.6 / 0.181 30.0 / 1.181 54.0 / 2.126 108.9 / 4.287 19.5 / 0.767 23.0 / 0.905 r 10.5 / 0.413 30.2 / 1.189 24.9 / 0.980 12.5 / 0.492 38.0 / 1.496 12.5 / 0.492 30.0 / 1.181 available in january 2000 notice protection against high vibrations in case of high vibrations, 3 pairs of brackets must be used for light curtain systems with protection heights greater or equal to 1000 mm/39.4 in (an additional bracket kit must be ordered).
? industrial safety products ? 87 ff-sya series ff-sya plugs kits ff-syz172113 (for ff-sya ooooo c2 light curtains) kit of 2 din 43651 plastic 7-pin right-angle plugs with crimping contacts (hirschmann, n6rff type). order 1 kit for a complete set emitter and receiver. already included in the ff-sya package. ff-syz172159 (for ff-sya ooooo c2 light curtains) kit of 2 din 43651 plastic 7-pin straight plugs with crimping contacts (hirschmann, n6ref type). order 1 kit for a complete set emitter and receiver. to be ordered separately as an option. 41308 (for ff-sya ooooo q2e emitters) 5-pole female straight brad harrison mini-change plug 3.66 m (12 ft) cable length. order one plug for the emitter. to be ordered separately when using the ff-sya oooo q2 light curtains. 41322 (for ff-sya ooooo q2e emitters) 5-pole female straight brad harrison mini-change plug, 6.10 m (20 ft) cable length. order one plug for the emitter. to be ordered separately when using the ff-sya oooo q2 light curtains. 42803 (for ff-sya ooooo q2r receivers) 7-pole female straight brad harrison mini-change plug, 3.66 m (12 ft) cable length. order one plug for the receiver. to be ordered separately when using the ff-sya oooo q2 light curtains. 42821 (for ff-sya ooooo q2r receivers) 7-pole female straight brad harrison mini-change plug, 6.10 m (20 ft)cable length. order one plug for the receiver. to be ordered separately when using the ff-sya oooo q2 light curtains. test rods ff-syzrod14 test rod for ?14 mm/0.6 in. resolution safety light curtains already included in the ff-sya package. ff-sbzrod30 test rod for ?30 mm/1.2 in. resolution safety light curtains already included in the ff-sya package. safety control module ff-srs59392 interface control module designed for failsafe static outputs safety light curtains (24 vdc) to be ordered separately as an option. ac to dc power supply ff-syz880246 lambda coutant jws50 - 24 a type ac/dc power supply input voltage: 85 to 265 vac output voltage: 24 vdc / 2.2 a (50 w) dimensions: 159 x 85 x 37 mm/6.26 x 3.34 x 1.45 in. mounting: three m3 screws or din rail adapter (see below) approvals: ul 1950, csa 950, en 60950 to be ordered separately as an option. ff-syz736048 din rail adapter for lambda coutant jws50 power supply to be ordered separately as an option. 1-white 2-red 3-green 4-orange 5-black 1-white/black 2-black 3-white 4-red 5-orange 6-blue 7-green 3 4 5 1 2 1 4 5 6 1 7 2 3 face view male face view male
88 ? industrial safety products ? ff-sya series ff-sya ff-syzfl ooo (for ff-sya30 oooo 2 and ff-sya60 oooo 2 only) welding protection kit including two adhesive tapes to be glued on the front windows of the ff-sya30or ff-sya60 light curtain. new caution make sure the transparent protection tape is on the emitter and the filtered protection is glued on the receiver. protections cannot be removed without damaging the device. -20 to 55c / -4 to 131f, high resistance to the ejection of melting particules organic glass sulfuric acid, hydrofluoric acid, ammonia solution 36% 2,5 protection heights of ff-sya30 or ff-sya60: model 048 model 064 model 080 model 096 features: ordering guide: ff-syzfl048 ff-syzfl064 ff-syzfl080 ff-syzfl096 storage and operating temperatures: material: prohibited liquids: scanning range attenuation: optical immunity improvement factor:
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